Box Compression Tester

Brand: Pacorr Testing Instruments

Specifications:-

• Capacities: 500Kgf, 1000Kgf, 2000Kgf & 3000Kgf
• Display: LCD (Digital) with Backlit
• Accuracy: ± 1% of FSD.
• Least Count: 50gm to 500gm
• Test Platform Size : 600mm x 600mm, 800mm x 800mm, 1000mm x 1000mm & 1000mm x 1200mm
• Test Speed: 12.5 ± 2.5 mm/min
• Speed Drive: 10mm/min to 50mm/min.
• Load Sensors: 4 Nos.
• Paint: Powder Coated
• Motor: Crompton/ Bharat Bijlee make Induction Motor (1hp/1.5hp/2hp, as per the machine capacity) & Drive
• Power: 220V AC, Single phase, 50 Hz
• Standard: ASTM D642, ASTM D4169
• Options: Computerized Model Available

Features:-

• Advance electronics for accurate test results
• 4 Load sensor based highly accurate machine
• Tare and Peak Hold Facility is provided
• Speed Drive 10mm/min to 40mm/min. provided
• Over travel protection
• Over load protection
• Very Strong, Heavy duty and rugged structure
• Digital LCD display with backlit
• Available in various platform sizes and Load Cell Capacity.

What is a Box Compression Tester?

A box compression tester is a precision instrument used to determine the compressive strength of a single packaging box under applied pressure. By simulating stacking conditions during storage or transportation, the tester evaluates how much weight a box can handle before it begins to deform or collapse. This data is essential for packaging design, helping manufacturers ensure that a product remains secure throughout the supply chain.

The device applies a controlled vertical load to a test sample, recording the maximum force the box can endure. Often used in industries that rely on corrugated or cardboard packaging, a box compression tester supports quality control by verifying if packaging meets durability standards. With accurate measurements, it helps prevent product damage, optimize material use, and reduce costs related to packaging failure.

A box compression tester assesses the structural integrity of cardboard boxes by applying pressure until they deform. This test is crucial for understanding how boxes will perform under stacked conditions. Box Compression Tester (Digital Model) is used to evaluate the performance quality of packaging boxes. It calculates the amount of vertical compressive force a particular cardboard box can take before collapsing or deformation. The testing machine is specifically designed as per international standards and comes with advanced features making the analysis precise and easier to conduct.

Corrugated or Non-Corrugated Cardboard Boxes are the most popularly used in the packaging and delivery industry. While they are stored and transported, they are subjected to a lot of vertical loads, frictional forces that may damage the integrity of the boxes or cause a deflection which can further damage the products inside. This is why it’s is vital to evaluate the strength of the cardboard boxes before they are used in the market. The Box Compression Tester (BCT) is a high standard based and precisely designed equipment that can recreate the storage or transportation scenario and exert calculative compression load. It helps in studying the impact of the compression strength on the boxes and the maximum amount of force that a box can bear before deflection. These test values can help the user understand the quality category of material and also their client can decide on the number which box type to opt for packaging or delivery of which product.

Meets International Testing Standards

The Equipment comes with a moving compression plate which is equipped with load cells that ensure that the compressive load spreads uniformly to the specimen surface. This way we can ensure accuracy in results. A rigid platform for placing a wide variety of specimen sizes for the test. The tester has a digital display that helps in taking quick test readings of the force applied as well as the deflection amount of the specimen. Equipped with advanced and user-friendly features like an auto-cut off facility that stops the machine once there is a deflection sensed in the testing specimen. The instrument also has the peak hold feature and can record up to ten top testing results which are helpful for future reference and analysis. The machine body has a powder coating that makes it fit for long-run use even in the harshest working environments. The box compression tester comes with different platform sizes for testing sizes of containers. The equipment is specifically designed as per international standards like ASTM D642, ASTM D4169, ISO 2234:2015 and EN ISO 12048.

Box Compression Testing is a crucial process in the packaging industry, ensuring the durability and strength of boxes to prevent damage during storage and transportation. Pacorr's Box Compression Tester is an advanced tool designed to evaluate the performance quality of packaging boxes, calculating the amount of vertical compressive force a box can endure before collapsing or deformation.

Why Box Compression Testing is Vital

• Industry Standards Compliance: Ensures packaging meets industry standards and regulations.
• Product Safety: Improves product safety by testing the compression resistance of packaging materials.
• Quality Assurance: Helps in determining the resistance strength of a packaging box to deformation and stability during stacking.

Selecting the Right Box Compression Tester

When choosing a Box Compression Tester, consider the following:

• Load Capacity: Ensure the tester can handle the typical weight range of your packaging plus a margin for safety.
• Platform Size: Select a tester with a platform that accommodates the boxes you use, ensuring versatility in testing different sizes.
• Accuracy: Look for testers with precise force measurement capabilities, typically featuring a digital display for reliable results.
• Manual vs. Automated: Decide based on your operational needs; automated testers provide efficiency but at a higher cost.
• Additional Features: Advanced testers may offer software integration for data analysis, enhancing the testing process.

Pacorr offers a wide range of Box Compression Testers, including manual and automated models, with various capacities and customizable options to meet specific testing requirements.

Maintaining Your Box Compression Tester

Pacorr's Box Compression Testers are designed with high-quality materials requiring minimal maintenance. Regular greasing of the lead screw, keeping the machine dust-free, and protecting it from moisture will ensure its longevity and reliability.

Box Compression Tester is essential for the packaging industry, ensuring that products are protected during transportation and storage. Pacorr's Box Compression Tester is designed to meet global standards, providing accurate, reliable testing for a wide range of packaging materials. By selecting the right model and following proper maintenance practices, businesses can significantly improve their packaging quality, ensuring product safety and customer satisfaction.

It can customized as per requirement

FAQ's

Q1. How is a Box Compression Tester Useful?
Ans: A Box Compression Tester is extremely useful in evaluating the stacking strength and durability of packaging materials, especially cardboard and corrugated boxes. It simulates the compressive forces a package experiences during transit, handling, or warehousing, helping manufacturers determine whether their boxes can withstand real-world conditions. By conducting these tests, companies can significantly minimize product damage, reduce costly returns, enhance customer satisfaction, and adhere to rigorous international packaging standards, ensuring consistent quality and reliability.

Q2. Why is a Box Compression Tester important for packaging industries?
Ans: A Box Compression Tester plays a crucial role in maintaining packaging quality by identifying weaknesses in boxes before they reach the market. For packaging industries, it's essential to guarantee that their packaging can handle loads without collapsing or deforming. By conducting systematic compression tests, manufacturers can validate their boxes' strength, reduce product damage during transportation, lower operational costs, and ensure compliance with globally recognized standards such as ASTM D642, ASTM D4169, and ISO 12048. This proactive approach not only boosts a brand's credibility but also significantly enhances customer confidence and loyalty.

Q3. How does a Box Compression Tester work?
Ans: The Box Compression Tester works by applying a steadily increasing compressive force onto a box or carton placed between two rigid compression plates. The applied pressure simulates stacking conditions typically encountered during storage or transportation. As the load increases, sensors record the precise force at which the box starts deforming or collapses completely. The machine's sophisticated digital controls and load cells ensure high accuracy, repeatability, and reliability, allowing manufacturers to pinpoint the exact load capacity of their packaging material and thus optimize their packaging designs accordingly.

Q4. What standards does the Box Compression Tester comply with?
Ans: Pacorr’s Box Compression Tester adheres strictly to various international testing standards, ensuring accurate and universally acceptable results. Prominent standards include ASTM D642 (Standard Test Method for Determining Compressive Resistance of Shipping Containers), ASTM D4169 (Performance Testing of Shipping Containers), ISO 12048 (Complete, Filled Transport Packages – Compression Test), TAPPI T804 (Compression Test of Fibreboard Containers), and IS 7028 (Compression Strength of Corrugated Boxes). Compliance with these standards helps businesses confidently demonstrate their commitment to quality and durability, making their products more competitive globally.

Q5. Which industries primarily use Box Compression Testers?
Ans: The Box Compression Tester is widely utilized across diverse industries, including packaging, logistics, e-commerce, pharmaceuticals, FMCG, automotive, electronics, and food & beverage sectors. These industries consistently require reliable packaging solutions to withstand demanding logistics conditions. By employing a compression tester, companies in these sectors ensure their products reach customers in pristine condition, reduce transportation risks, optimize storage efficiency, and adhere to international regulatory requirements, thereby significantly improving their operational reliability and brand reputation.

Q6. Can the Box Compression Tester test different box sizes?
Ans: Absolutely! Pacorr’s Box Compression Tester is specially engineered to handle a wide range of box sizes and configurations, providing versatile testing solutions suited to various industry requirements. Whether it’s small cartons used in electronics or large boxes used in furniture or appliance industries, the tester accommodates diverse sample sizes. Its adjustable testing platform and robust design enable precise measurement of compression strength, irrespective of the box dimensions, ensuring flexible, efficient, and accurate testing processes across all packaging applications.

Q7. What is the price of a Box Compression Tester?
Ans: The price of a Box Compression Tester typically ranges from approximately 1,20,000 to 5,50,000 INR, depending upon several key factors such as testing capacity, digital or computerized interface, precision level, built quality, compliance with international standards, and advanced features included. Pacorr offers multiple models to suit varying budgets and specific industry requirements, ensuring high quality, durability, and accuracy in each device. For exact pricing tailored to your testing needs, it’s recommended to contact Pacorr directly to discuss detailed specifications and receive a customized quote.

Q8. How accurate is the Box Compression Tester offered by Pacorr?
Ans: Pacorr’s Box Compression Tester guarantees exceptional accuracy due to its state-of-the-art load cell sensors, precise digital control systems, and robust mechanical engineering. The advanced instrumentation consistently delivers highly precise and reproducible results, making it an essential tool for quality control and R&D labs. By providing reliable data on packaging strength and performance, manufacturers can make informed decisions to optimize designs, reduce packaging material usage, and ensure products consistently meet quality standards required in domestic and international markets.

Q9. Is it easy to operate a Box Compression Tester?
Ans: Yes, Pacorr’s Box Compression Tester is thoughtfully designed for easy and intuitive operation. It features user-friendly digital interfaces, clear visual displays, automated data logging, and streamlined controls, enabling users with minimal technical training to conduct precise compression tests effortlessly. Moreover, Pacorr provides comprehensive operational manuals and dedicated after-sales support, ensuring smooth setup, simple troubleshooting, and minimal downtime, thus significantly enhancing overall productivity and operational efficiency in your packaging quality assurance processes.

Q10. What maintenance does a Box Compression Tester require?
Ans: Regular maintenance of a Box Compression Tester primarily involves periodic calibration, inspection of mechanical components, and routine cleaning to maintain accuracy and efficiency. Pacorr advises performing regular preventive checks, lubricating moving parts as required, and calibrating the device at defined intervals. Adhering to these maintenance guidelines ensures continuous peak performance, reliability, and longevity of your equipment. Pacorr’s technical support team offers ongoing assistance, ensuring your compression tester consistently delivers optimal results and maximum uptime for your testing operations.