Secure Seal Tester

Key Features

• Compact and corrosion-resistant stainless steel construction
• Digital pressure display with adjustable settings
• Easy clamping system for fast sample placement
• Suitable for PET, glass, HDPE, and aluminum bottles
• Supports standard and custom neck sizes
• Built-in safety valve and automatic pressure cut-off

Technical Specifications

• Test Pressure Range: 0 to 175 psi (customizable)
• Pressure Display: Digital LED or gauge-based
• Sample Compatibility: PET, glass, HDPE bottles
• Clamp Type: Pneumatic or manual (based on model)
• Test Medium: Air or water
• Standards Compliance: ASTM C147-86, IS 12252, ISO 8115

Applications

• Soft drink bottle seal integrity
• Bottled water leakage resistance
• Pharmaceutical liquids in HDPE containers
• Hair oil, shampoo, and cosmetic bottle testing
• Agrochemical and lubricant bottle quality check
• Aerosol cans and pressurized containers

Why Seal Testing Is Important

• Prevents product loss during storage or transport
• Detects weak seals and improper capping
• Ensures compliance with packaging safety norms
• Builds brand reputation through quality assurance
• Reduces recalls and customer complaints

Real Use Case – Solving Leakage in Bottled Beverages

• Client: Large carbonated drink manufacturer
• Issue: Bottles leaking during warehouse storage and pallet stacking
• Pacorr’s Solution: Implemented Secure Seal Tester to check seal integrity at 90 psi
• Result: Identified capping torque inconsistency, fixed settings, and eliminated leakage
• Impact: Achieved 98 percent packaging reliability and reduced wastage costs

Working Principle

The Secure Seal Tester works by simulating pressure inside the bottle through air or water. The bottle is clamped inside the chamber and gradually pressurized up to the test limit. If the seal fails, leaks will appear near the cap, neck, or body interface. The tester logs the pressure at which failure occurs or confirms a pass if no leakage is found.

Suitable Container Types

• PET bottles for water and carbonated drinks
• HDPE bottles for pharma or personal care
• Glass bottles with twist or lug caps
• Pressurized chemical containers
• Aluminum beverage bottles and cans

Model Variants Available

• Manual Secure Seal Tester – Budget-friendly model for labs and small runs
• Digital Secure Seal Tester – With precise pressure controls and display
• Computerized Seal Tester – For batch testing and reporting with data logging
• Dual Bottle Tester – For faster throughput and high-volume production

Benefits of Using Pacorr’s Secure Seal Tester

• Eliminates product leakage complaints
• Helps maintain consistent packaging quality
• Validates capping torque, bottle neck, and thread integrity
• Reduces downtime due to packaging failures
• Enhances shelf-life by ensuring vacuum or pressurized retention

Industry Standards Followed

• ASTM C147-86 – Standard Test Method for Internal Pressure Resistance of Glass Containers
• IS 12252 – Indian standard for plastic bottles and jars
• ISO 8115 – Method for testing tightness and seal integrity
• Optional customization for brand-specific protocols

How to Use the Secure Seal Tester

1. Fill the bottle with water or test fluid
2. Clamp the bottle tightly inside the chamber
3. Gradually increase pressure using control valve
4. Monitor for any bubbles or leaks
5. Record maximum pressure without failure
6. Release pressure and remove sample

Frequently Asked Questions (FAQ)

Q1. What is the use of a Secure Seal Tester
It is used to test whether a bottle or container cap is sealed properly under pressure without any leakage.

Q2. What kind of bottles can be tested
PET bottles glass bottles HDPE containers and aluminum cans can all be tested.

Q3. Can we test carbonated drink bottles with this tester
Yes Pacorr’s Secure Seal Tester is designed for high pressure testing up to 175 psi.

Q4. What is the price range of Secure Seal Tester in India
The price ranges from 75000 to 185000 INR based on model and features.

Q5. Does it work with different cap sizes
Yes it supports multiple cap sizes and can be customized for neck dimensions.

Protect your brand and product integrity with reliable seal testing.

Choose Pacorr’s Secure Seal Tester and ensure your bottles stay leakproof.
Call now at +91-8882149230 or  email [email protected] for a quote or live demo.