A Bottle Wall Thickness Gauge is one of the most advanced instruments for accurately measuring the thickness of packaging containers such as PET and plastic bottles. These gauges are specifically designed to measure thicknesses that conventional tools like tapes or Vernier calipers cannot reliably assess. In industries where bottled products must meet strict quality and safety standards, like beverages, pharmaceuticals, and cosmetics, precise wall thickness measurement is essential to ensure product safety and durability.

  • Shipping Area: All over the world
  • Model: PCWTG-D

ISO CE

Overview

Why Wall Thickness Matters in Bottle Manufacturing

The thickness of a bottle’s wall directly influences its structural integrity, durability, and performance. Variations or inconsistencies in wall thickness can lead to problems such as leakage, insufficient strength, and compromised aesthetics. By using a Bottle Wall Thickness Gauge from Pacorr, manufacturers can maintain consistent wall thickness across batches, ensuring every bottle delivers reliable strength and optimal protection for the contents inside.

Boost Efficiency and Sustainability with Accurate Thickness Control

Controlling bottle wall thickness with precision allows manufacturers to optimize material usage, reducing excessive consumption without compromising quality. This not only lowers production costs but also helps minimize environmental impact by cutting down material waste. Accurate thickness measurements help companies achieve sustainable manufacturing practices while maintaining product excellence.

Ensure Compliance with Industry Standards

Regulatory bodies across industries enforce strict packaging quality guidelines that include uniform bottle wall thickness. Using an advanced Bottle Wall Thickness Gauge helps manufacturers meet these compliance requirements reliably, avoiding regulatory penalties, costly recalls, and damage to brand reputation.

Key Features of Pacorr’s Digital Bottle Wall Thickness Gauge

  • High Precision and Reliability: Utilizes cutting-edge electromagnetic technology for exact, non-destructive thickness readings.
  • User-Friendly Digital Interface: Provides clear real-time digital displays, making measurements quick and easy.
  • Versatile Application: Suitable for diverse bottle materials including PET, plastic, and glass, adaptable across industries.
  • Real-Time Monitoring: Detects deviations immediately, enabling prompt corrective actions to maintain quality standards.
  • Data Connectivity: Equipped with USB/RS232 ports for seamless transfer of measurement data to computers for in-depth analysis.

Benefits of Using Pacorr Bottle Wall Thickness Gauges

  • Consistent Product Quality: Eliminates defects by ensuring uniform thickness, leading to higher reliability and customer satisfaction.
  • Cost-Effective Production: Reduces material waste and rejections, lowering manufacturing costs significantly.
  • Enhanced Brand Reputation: Delivering consistently high-quality products builds trust with customers and strengthens market position.
  • Streamlined Quality Control: Advanced technology facilitates faster inspections and better record-keeping for quality assurance.

Frequently Asked Questions (FAQs)

Q1. How does a Bottle Wall Thickness Gauge operate?
It uses electromagnetic waves and a guiding metallic ball inside the bottle to non-destructively measure wall thickness, offering precise results regardless of bottle shape.

Q2. What types of materials can be measured?
Pacorr gauges measure thickness on various materials including PET, plastic, glass, and other non-ferrous substances.

Q3. Is it suitable for regulatory compliance?
Yes, these gauges help manufacturers meet industry-mandated packaging quality and safety standards reliably.

Q4. Can test data be exported for analysis?
Many models include connectivity options like USB or RS232, facilitating easy data transfer to computers for further quality analysis.

Q5. What advantages does this tool provide to manufacturers?
It enables consistent manufacturing quality, reduces material wastage, cuts costs, and helps in adhering to compliance regulations while enhancing product safety.

Q6. What is the price range of Pacorr’s Bottle Wall Thickness Gauges?
Prices typically range from INR 90,000 to INR 5,20,000 depending on the model features and specifications.

Incorporating a Bottle Wall Thickness Gauge into production ensures manufacturers deliver rigorously tested, high-performing bottles that meet customer expectations and regulatory standards every time. Pacorr’s precision instruments empower industries to optimize material use, enhance product integrity, and strengthen brand value through reliable, advanced technology.

Specifications
  • Measurement Range: 0 to 7 mm
  • Accuracy: ±2%
  • Low Range Resolution: 0.01 mm or 0.001 mm (for measurements below 1 mm)
  • Repeatability: Better than ± (1 μm + 0.5% of the measured value)
  • Measuring Principle: Hall Effect Technology (Magnetic Probe)
  • Logging Rate: Selectable at 1, 2, 5, 10, or 20 readings per second
  • Data Memory: Supported
  • Calibration: Self-calibration with master cards (included with equipment)
  • Weight: 300 grams (approx.)
  • Power Supply: Rechargeable battery
  • Interfaces: RS232 TTL and IrDA 1.0

Thickness Range and Accuracy (with Standard Probe):

  • 1.50 mm target ball:
    • Thickness range: 0.001 mm to 2.00 mm
    • Accuracy: ±2%*
  • 2.50 mm target ball:
    • Thickness range: 0.001 mm to 3.90 mm
    • Accuracy: ±2%*
  • 4.00 mm target ball:
    • Thickness range: 0.001 mm to 7.00 mm
    • Accuracy: ±2%*
Features
  • Hardened Probe Tip for enhanced durability and longer service life.
  • Precision Target Steel Balls provided for accurate measurement calibration.
  • Statistical Analysis: Displays Min, Max, Average, Standard Deviation, and Relative Standard Deviation for selected readings.
  • Storage Capacity: Up to 1,500 readings can be stored.
  • Job Management: Readings can be saved under different job names, with date, month, time, and corresponding statistics for each job.
  • Data Retrieval: Previously stored readings can be viewed on the device screen or transferred to a computer for record-keeping and data analysis.

 Accessories Included:

  • Rechargeable battery with charger (no need to remove battery for charging)
  • RS232 cable for computer connection (with 9-pin connector)
  • Serial-to-USB converter for USB computer connection
  • Set of 25 precision target balls (each size)
  • Wooden protective carrying box
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