| Feature | Description |
|---|---|
| Purpose | Evaluates the durability of printed ink, paint, or coatings against rubbing forces. |
| Industry Application | Widely used in packaging, manufacturing, and quality control sectors. |
| Key Components | Features high-end motorized weight arrangement, digital counter, and precise scuff movement mechanism. |
| Standards | Complies with BS 3110 and ASTM F2497-05 for accurate and reliable testing. |
| Benefits | Ensures product packaging maintains quality during transportation and storage, preserving brand reputation. |
The Scuff Resistance Tester (PCSRT-1) is an advanced testing instrument designed to assess the durability and resistance of printed materials against scuffing and rubbing forces. This is particularly crucial in the packaging industry where the quality of printing on the packaging directly influences brand perception and product protection during transit and storage.
Scuffing refers to the deterioration of material surfaces due to friction, which can lead to significant damage to packaging aesthetics and legibility of printed information. It is a critical quality parameter for materials subjected to handling and transportation.
How the Scuff Resistance Tester Works
This innovative equipment simulates real-life scuffing scenarios, applying uniform pressure and friction to the test specimen to accurately measure its resistance to wear. Key features include a digital counter for tracking the number of scuff cycles, precision-based motors for consistent force application, and a variety of clamps to accommodate different material sizes and shapes.
Specifications and Features
- Digital Counter: Allows for precise measurement of scuff resistance over a range of 0 – 99999 cycles.
- Speed: Adjustable at 60 rpm & 45 rpm to match different testing standards.
- Sample Size: Accommodates sizes 48mm & 120mm, with templates provided for standardized sample preparation.
- High-Quality Construction: Powder-coated for durability with a motorized weight arrangement for noise-free operation.
Application and Importance
The Scuff Resistance Tester is indispensable in ensuring the quality and longevity of packaging materials. By accurately assessing scuff resistance, manufacturers can prevent the deterioration of packaging aesthetics and functionality, thereby safeguarding brand integrity and consumer satisfaction. It's particularly relevant for industries where the visual appeal and integrity of packaging are paramount, including pharmaceuticals, cosmetics, and food and beverage sectors.
Pacorr's Scuff Resistance Tester offers an essential solution for manufacturers aiming to enhance the quality and durability of their packaging materials. By integrating this advanced testing mechanism, businesses can significantly reduce the risk of damage during handling and transportation, ensuring their products remain in pristine condition from warehouse to consumer.
Printing ink, paint or coating are popularly used in a wide array of industries. They are supposed to communicate brand reputation and provide vital details to users. They are the first things your client will see and judge their decision upon.
Hence their quality matters a lot for a manufacturer as well as the client. However, as the coating, paint or print ink makes the first layer of a material they are also subject to a lot of wear and tear in the production line, during storage or their transportation.
When one material is rubbed against another it tends to remove the coating or the printed layer of the product. To check if a material can resist this rubbing force and the coating/print ink will not get destroyed by the scuff, one must test the material which has the coating in real-life scuffing situations.
The machine is equipped with strong gripping clamps, inside which the user can place any sized or shaped material for testing. These clamps ensure that the material is not shaken during the test procedures and deliver precision-based results. Strong compression plates exert vertical load on the test sample which is held inside the clamp and the plates are subject to provide scuffing movements on the material specimen as per set rounds. High quality digital preset counters allow 4 digit counts so that a user can run a maximum number of test rounds on one sample. The tester brings precision-based motors which ensure that uniform load is exerted on the material and also to a specific diameter so that the user can assure that every inch of the material is subjected to an equal amount of scuffing force.
In addition to that many special features like a noise-free machine working, high quality coated material of the tester and safety locks of upper clamp makes the equipment one of the first choices among manufacturers of print ink, coating and paint.
- Digital Counter
- Weight on Sample: 2 psi
- Max. Count: 0 – 99999
- Least Count of Counter: 1
- Speed: 60 rpm & 45 rpm
- Sample Size: 48mm & 120mm
- Templates to prepare samples: 3 Nos.
- Paint: Powder coated
- Power Supply: 220 V AC, Single Phase, 50Hz
- Related Standard: BS 3110, ASTM F2497-05
- Equipped with high-end Motorized Weight Arrangement on the plunger to ensure noise-free testing.
- Tester delivers highly accurate values under uniform vertical load application and implements the force to a specified diameter range to ensure evenness in test results.
- Users can set the number of test rounds using Digital Preset Counter.
- Equipped with circular clips or clamps to deliver tight holding of test specimens that ensures zero movements during test and fewer chances of error.
- Motorized geared system to deliver precise scuff movement on the specimen.
- Digital pre settable counters are available up to 4 digits that allow a maximum number of test rounds.
- High accuracy is assured in rotations per minute delivered through rotating discs using synchronous motors.
- Equipped with a safety lock on the upper clamp
A scuff resistance tester is a device designed to evaluate the durability of printed materials, coatings, or paints when subjected to rubbing or scuffing. It mimics the real-world conditions these materials might face during manufacturing, storage, or transportation, ensuring that the packaging retains its quality and legibility.
The tester applies a controlled amount of friction or rubbing to the sample material using a motorized mechanism. It measures the material's resistance to scuffing through a preset number of cycles, which helps determine the durability of the print or coating under test. This process involves placing the material between clamps and subjecting it to rubbing under specified conditions, including speed and pressure.
Industries that heavily rely on the visual and physical integrity of packaging benefit most, including pharmaceuticals, cosmetics, food and beverage, and any sector where the packaging plays a crucial role in brand recognition and consumer perception. It's particularly vital for products that undergo extensive handling and shipping.
Yes, scuff resistance testers are designed to comply with industry standards such as BS 3110 and ASTM F2497-05. These standards ensure that the testing process is accurate, reliable, and consistent across different materials and industries, providing a benchmark for comparing the scuff resistance of various materials.
By identifying the scuff resistance of packaging materials, manufacturers can make informed decisions about material selection, coating processes, and printing techniques. This leads to improved packaging quality that withstands the rigors of handling, shipping, and storage, ultimately protecting the product and enhancing brand reputation.
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